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   Power and Tension Analysis
20 pages  (1.01 MB)

 

Click pictures to enlarge.
Power & Tension Analysis based on Rubber Viscoelastic Properties
Cross sectional schematic along belt axis
Cross sectional schematic across belt middle
Compare CEMA vs. CDI
4 vs. 15 Attributes
Magnified contact point
Belt bottom cover and idler
Indentation Test Machine
Belt installed inside cylinder. Idler roll contacts belt at bottom. Weights simulate tonnage C=20,000 t/h. Cylinder supported by Powered Rolls. Roll Speed varies belt to 10m/s.
Installed in cold room
Temp range from -40°C to 30°C. Many belt samples, many idler roll samples.
Published Sept 1996 "The Power of Rubber - Part 1", Bulk Solids Handling, Vol. 16, No. 3
Material trampling and belt flexure
3-D image of belt shape change between idlers.
Material trampling and belt flexure
Test rig - Outdoors for cold weather - many materials.
Rubber viscoelastic laboratory test machine
Sample 2x3x50mm from -40°C to +150°C
Installed in Cold Room
CDI Benchmark Conveyor
Testing various rubbers, many manufacturers, only influenced by rubber.
German Creek
Power equation accurate to within 2% of field measurements.
German Creek
German Creek
Field Measurements
Muja
6.0 km Curved Overland Conveyor
Muja
Field Measurements
Southern Ohio Coal
7 km Overland Conveyor
Southern Ohio Coal
Southern Ohio Coal
Low rolling resistance compound resulted in a power reduction of more than 25% of 2000 STPH.
Crinum
10 km Overland Conveyor


  
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